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TURCHI pile driver technology

Industrial diesel engine, hammer up to 1,500 joules, optional semi-automatic GPS and tracks for any ground. Here is how a TURCHI pile driver lets one operator close jobs that used to need three people and an excavator.

commerciale@turchi.pr.it

From engine to pile: the energy cycle

A self-propelled hydraulic pile driver turns diesel power into pure impact energy. The engine feeds a hydraulic power unit at 180 bar that drives the hammer, and the hammer strikes the pile head until it sits in the ground: diesel in, piles in the soil out. The same cycle serves a ground-mounted photovoltaic plant and a guardrail run along the carriageway, and a single operator handles it.

Impact energy comes in three levels, 950 / 1,200 / 1,500 J per blow, while the operator adjusts frequency and power in real time. That is enough to drive through compact clay, mixed ground and even layers with stone without pre-drilling: the H-profiles of a photovoltaic field and the posts of a road barrier go in at the depth and with the verticality the structure demands.

A photovoltaic plant counts 350 to 450 piles per megawatt, and the driving rate decides the margin on site. The TURCHI 300F reaches 150 piles a day with a single operator and 6 m of working height. Manual tampers stop at small posts and vibrating systems lose their effect on hard ground: TURCHI hydraulic percussion works on any soil, without exception.

Hydraulic pile driver and traditional methods

Not all driving systems are equal. Here is why self-propelled hydraulic percussion is the method professionals choose.

Comparison between the TURCHI self-propelled pile driver, an excavator with a hammer and a manual tamper.
FeatureTURCHI 300F pile driverExcavator + hammerManual tamper
Piles per day 150 (average, short piles)60-8015-20
Operators 12-32
Cost per pile €2-4€6-9€10-14
Working height Up to 6.0 metresDepends on the excavator1.5 metres
Difficult soils Clay, stone, mixed, with a ground checkLimitedSoft ground only
Setup time 15 min30-60 min5 min
Transport Standard trailerLow-loaderVan
GPS precision Yes, optionalNoNo
Positioning precision GPS ±5 mm (accessory)±30-50 mm, by laser±50-100 mm, by eye
Working height 6 mUp to 3-4 metresUp to 1.5-2 metres

Figures refer to typical operating conditions. Actual productivity varies with the ground, the pile type and the driving depth.

Tracks that go where others cannot

The rubber-track undercarriage is what makes a TURCHI pile driver truly self-propelled. Traction on mud, slopes, soft farmland and gravel, without damaging the surface underneath. No stabiliser pads, no ground preparation: start it and work.

  • Reinforced rubber tracks: no damage to turf, crops or paving
  • Moves from one pile position to the next without being loaded onto a truck
  • Tight turning radius: manoeuvres between panel rows or already driven piles
  • Low ground pressure: works on soft ground without sinking

Diesel power: reliable, efficient, quiet

Every TURCHI pile driver uses latest-generation industrial diesel engines, chosen for the best balance of power, consumption and reliability: enough torque for difficult ground, quiet enough to work near residential areas.

Open engine bay of a TURCHI pile driver showing the industrial diesel engine and the filters
Power
30.9 kW (42 hp) Constant torque at low rpm
Consumption
~8 L/h Up to 10 hours on one tank
Noise
82 dB(A) Works in residential zones
Emissions
Stage V Meets EU regulations

Built to protect people who work

Every TURCHI system is designed so the operator stays safe without giving up productivity.

  • Remote control

    Operate from a safe position on the most complex drives.

  • CE marking

    Compliant with Machinery Directive 2006/42/EC, with an individual test on every machine.

  • Safety sensors

    Limit switches, high-pressure switches and relief valves on all hydraulic circuits.

  • Operator visibility

    Control station designed for a full view of the work zone.

  • Controlled noise

    82 dB(A): suitable for residential areas without acoustic restrictions.

  • Anti-vibration

    Anti-vibration mounts on engine and operator station to reduce fatigue.

STONEX GPS display mounted on the mast of a TURCHI pile driver, showing the map of the driving points

The machine that talks to your office

Latest-generation TURCHI pile drivers integrate a remote monitoring system that streams live operating data: GPS position, running hours, the state of the main components and maintenance alerts. Your technical office knows where the machine is, what it is doing and when it will need service.

The options and what they change on site

The standard pile driver drives the pile. These nine options decide how fast, to what tolerance and on which ground. Availability and combinations vary by model.

  • White side rotation head mounted on the mast of a TURCHI 300F pile driver, with hydraulic motor and tool coupling

    Rotation head

    Mounts augers and DTH tools for pre-drilling in hard ground, or screws in ground screws without changing machine. Available as a single-motor side version and a twin-motor central one.

  • STONEX GPS display mounted on the mast of a TURCHI pile driver, showing the map of the driving points

    STONEX semi-automatic GPS

    The accessory's GNSS receiver takes the mast to the design coordinates with centimetre accuracy. No misplaced piles and positioning up to 30% faster.

  • Hydraulic control block of the TURCHI pile driver with labelled levers and the STONEX display beside it on the mast

    Automatic verticality

    A digital inclinometer reads the attitude and the hydraulic correction straightens the mast on its own, even with the machine on a slope. The operator never touches the level.

  • Twin-cylinder hydraulic core drill mounted on the front frame of a TURCHI 300F pile driver, resting on its feet

    Hydraulic core drill

    Opens the hole before driving on hard or rocky ground. The pile goes in without stress and driving stays fast where percussion alone slows down.

    Configurations

    Four-hole, Single

  • Yellow and black industrial remote control with two joysticks, an emergency stop button and coloured selectors

    Remote control

    The operator drives the machine from a safe distance, eyes on the driving point instead of on the controls. The full version handles every movement, the reduced one only the tracks.

    Configurations

    Full, Tracks only

  • White twin-motor central rotation head, mounted in line on the mast of a TURCHI pile driver

    Twin-motor central rotation head

    Two opposed hydraulic motors turn the head on the mast axis. Torque rises and the load stays symmetrical: this is the version for piles of larger section and weight, and for fields that demand angular precision.

  • Down-the-hole DTH hammer mounted in line with the mast of a TURCHI 300F pile driver, with the drill rod lowered to the ground

    DTH, down-the-hole hammer

    The hammer works in line with the mast and gets through the compact layers that stop percussion. The pile stays vertical and the machine does not move between hole and drive.

  • Mechanical extractor of a TURCHI pile driver gripping a steel pile driven along a fence line

    Mechanical extractor

    Grips the pile and draws it back up in line with the mast, to correct a position or dismantle the plant. At the end of a solar field's life you recover the whole structure with the machine that drove it, without calling in third-party equipment.

  • LED floodlight mounted on a bracket on the mast of a TURCHI pile driver and aimed down at the driving zone

    Light kit

    LED floodlight on the mast, aimed at the driving zone and powered by the machine's own electrical system. At dawn, at dusk, in a tunnel or under cover you work without setting up external lighting towers.

Discover the TURCHI solutions for your site

  • TURCHI 300F pile driver at work in a photovoltaic field
    150 piles per day
    Machine type
    Self-propelled tracked
    Working height
    6 m
    Weight
    4,400 kg
    Impact energy
    950 / 1,200 / 1,500 J
    System pressure
    180 bar
    Front tilt
    +10° / -51°
    Side tilt
    ±10°
    Ideal for

    Solar plants of 3+ MW and large projects

  • TURCHI 260F pile driver on a road construction site
    150 piles per day
    Machine type
    Self-propelled tracked
    Working height
    3.5 m
    Weight
    3,500 kg
    Impact energy
    950 / 1,200 / 1,500 J
    System pressure
    170 bar
    Front tilt
    +10° / -51°
    Side tilt
    ±10°
    Ideal for

    Solar plants of 1-2 MW and road sites

  • TURCHI 160 pile driver installing a guardrail
    100 piles per day
    Machine type
    Truck-mounted (CA / PF)
    Working height
    2.65 m
    Weight
    1,400-1,800 kg
    Impact energy
    720 / 830 / 950 J
    System pressure
    170-180 bar
    Front tilt
    +10° / -51°
    Side tilt
    ±9.5° / ±10°
    Ideal for

    Guardrails and mobile sites

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commerciale@turchi.pr.it